Dye Sublimation is a process of applying an image to
specially coated ceramics, metals and polyester cloth, using three main
ingredients: sublimation ink, heat and pressure.
 Sublimation ink is unique in its ability to convert from a solid to a gas
without going through a liquid form. (Just like dry ice.) The conversion is
initiated by heat and controlled with pressure and time. Hard items (such as
ceramic, fiber board, metals, etc.) require a special coating to accept the
sublimation inks. (Above photo is of sublimated ceramic tiles). When applied to 100% polyester, a coating is not needed, the
dye sub image is applied directly to the 100% polyester fabric.
The inks when transferred produce superb vibrant colors.
In the early days of sublimation, due to the slow speeds of ink jet printers,
the process was only of use to provide strike-off's or one-off's. Now, with the
massive increase in speed and print quality in the last 2 years, the process is
a viable alternative for short to medium production runs, opening up new markets
to companies that they never even dreamed possible. For instance we regularly
work with companies to provide in-house print solutions, by testing their
products to see if they are compatible with the process.
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General Pros/Cons Brilliant color
reproduction on ceramics, and specially coated metals and plastics.
Fabrics must be polyester based - cannot use a standard 100%
cotton t-shirt.
Best application for dye sub is mugs, coasters, mouse pads,
luggage tags, name tags, license plates, and other products with a special
sublimation coating.
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